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SHS steel sizes, square tube sizes, SHS steel, square tubes

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SHS steel sizes, square tube sizes, SHS steel, square tubes
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Square Tube Sizes and Dimensions

Date:2025-11-14View:2397Tags:SHS steel sizes, square tube sizes, SHS steel, square tubes

Square tube sizes are specified by outside dimensions, wall thickness, and length. Standard square hollow sections (SHS) are available in metric and imperial sizes to meet structural, mechanical, and fabrication requirements. The information below covers the standard square tube dimensions, weights, tolerances, and international standards most commonly used in structural and fabrication projects.


1. Standard Square Tube Sizes


Square tubes are specified by outside dimensions (A × A) and wall thickness, rather than by Schedule numbers used for round steel pipe. Depending on the manufacturing standard, dimensions are expressed in either imperial (inch) or metric (mm) units.


The following tables summarize the most commonly available square tube sizes used in structural, mechanical, and fabrication applications.


1.1 Imperial Square Tube Sizes (ASTM A500)


Size Class Outside Dimension (in) Wall Thickness (in) Nominal Weight (lbs/ft) Standard Length (ft)
Small Sizes 1" × 1" 0.065 (16 ga)
0.120 (11 ga)
0.81
1.36
20 / 24
1-1/2" × 1-1/2" 0.065 (16 ga)
0.120 (11 ga)
0.188 (3/16")
1.26
2.17
3.05
20 / 24
2" × 2" 0.065 (16 ga)
0.120 (11 ga)
0.188 (3/16")
0.250 (1/4")
1.70
2.99
4.32
5.41
20 / 24 / 40
Medium Sizes 3" × 3" 0.120 (11 ga)
0.188 (3/16")
0.250 (1/4")
0.375 (3/8")
4.62
6.87
8.81
12.16
20 / 24 / 40
4" × 4" 0.128 (1/8")
0.188 (3/16")
0.250 (1/4")
0.375 (3/8")
0.500 (1/2")
6.46
9.42
12.21
17.27
21.63
20 / 24 / 40 / 48
6" × 6" 0.188 (3/16")
0.250 (1/4")
0.375 (3/8")
0.500 (1/2")
14.53
19.02
27.48
35.24
20 / 24 / 40 / 48
Large Sizes 8" × 8" 0.250 (1/4")
0.375 (3/8")
0.500 (1/2")
25.82
37.69
48.85
20 to 48
10" × 10" 0.250 (1/4")
0.375 (3/8")
0.500 (1/2")
32.63
47.90
62.46
20 to 48
12" × 12" 0.250 (1/4")
0.375 (3/8")
0.500 (1/2")
0.625 (5/8")
39.43
58.10
76.07
93.34
20 to 48
Jumbo Sizes 16" × 16" 0.375 (3/8")
0.500 (1/2")
0.625 (5/8")
78.52
103.30
127.36
Up to 60
22" × 22" 0.500 (1/2")
0.750 (3/4")
1.000 (1")
144.15
211.30
276.00
Up to 60


1.2 Metric Square Tube Sizes (EN 10219 / EN 10210 / GB/T 6728)


Size Class Outside Dimension (mm) Wall Thickness (mm) Nominal Weight (kg/m) Standard Length (m)
Small Sizes 20 × 20 1.6
2.0
0.89
1.07
6
40 × 40 1.6
2.0
3.0
1.94
2.41
3.47
6 / 8
50 × 50 2.0
3.0
4.0
2.93
4.25
5.45
6 / 8
Medium Sizes 75 × 75 3.0
4.0
5.0
6.0
6.64
8.62
10.51
12.36
6 / 8 / 12
100 × 100 3.0
4.0
5.0
6.0
8.0
8.96
11.72
14.41
17.04
22.06
6 / 8 / 12
150 × 150 4.0
5.0
6.0
8.0
10.0
18.00
22.26
26.46
34.62
42.33
8 / 12
Large Sizes 200 × 200 5.0
6.0
8.0
10.0
12.5
30.11
35.88
47.18
58.03
71.07
12 / 15
300 × 300 6.0
8.0
10.0
12.5
16.0
54.72
72.30
89.43
110.31
138.96
12 / 15
Jumbo Sizes 400 × 400 10.0
12.5
16.0
20.0
121.00
149.00
189.00
233.00
12 to 18
500 × 500 12.5
16.0
22.0
25.0
189.00
239.00
324.00
365.00
12 to 18

1.3 Manufacturing & Dimensional Tolerances


Dimensional tolerances ensure interchangeability and fabrication accuracy. The allowable deviations vary by manufacturing standard, with ASTM A500 and EN 10219 being the most widely referenced specifications for structural square tubes.


Item ASTM A500 EN 10219
Outside Dimension ±0.020 in to 1% According to EN tolerance class
Wall Thickness ±10% Standard tolerance
Straightness 1/8 in per 5 ft According to EN 10219
Squareness 90° ±1.5° Standard requirement


The applicable manufacturing standard should always be referenced when dimensional accuracy is critical for fabrication or structural applications.


2. Square Tube Weight Chart


The table below lists the approximate theoretical weights of commonly used square tube sizes. Actual weight may vary slightly depending on the manufacturing standard and dimensional tolerance.


Outside Dimension Wall Thickness Theoretical Weight
20 × 20 mm 2.0 mm 1.07 kg/m
25 × 25 mm 2.0 mm 1.39 kg/m
40 × 40 mm 3.0 mm 3.47 kg/m
50 × 50 mm 4.0 mm 5.45 kg/m
75 × 75 mm 5.0 mm 10.51 kg/m
100 × 100 mm 6.0 mm 17.04 kg/m
150 × 150 mm 8.0 mm 34.62 kg/m
200 × 200 mm 10.0 mm 58.03 kg/m
300 × 300 mm 12.5 mm 110.31 kg/m
400 × 400 mm 16.0 mm 189.00 kg/m


For additional sizes and wall thickness combinations, see our complete Square Tube Weight Calculator and weight tables.


3. Square Tube Dimensions by Standard


Standard Typical Market Unit Typical Size Range
ASTM A500 North America inch 1" × 1" to 22" × 22"
EN 10219 Europe mm 20 × 20 mm to 500 × 500 mm
EN 10210 Europe mm Structural hot-finished SHS
GB/T 6728 China mm 10 × 10 mm to 500 × 500 mm
JIS G3466 Japan mm Metric square tubes
AS/NZS 1163 Australia & New Zealand mm Structural SHS


Square tubes are manufactured to several international standards. Although the basic dimensional system is similar, the available sizes, wall thicknesses, steel grades, and tolerances differ between standards.


4. Recommended Sizes by Application


The table below provides general recommendations for commonly used square tube sizes in different applications. Final dimensions should always be determined by project requirements and applicable design standards.


Application Recommended  Size Typical Wall Thickness 
Furniture 20 × 20–30 × 30 1.0–2.0
Handrails & Fences 30 × 30–50 × 50 1.5–3.0
Equipment Frames 40 × 40–80 × 80 2.0–4.0
Machine Frames 50 × 50–100 × 100 3.0–6.0
Structural Columns 100 × 100–200 × 200 4.0–10.0
Bridges & Heavy Structures ≥200 × 200 ≥8.0


5. FAQs


Q1. What are the standard square tube sizes?

Standard square tubes are available in metric sizes from 20 × 20 mm to 500 × 500 mm and imperial sizes from 1 × 1 in. to 22 × 22 in. Available wall thicknesses vary according to the selected size and manufacturing standard.


Q2. What is the standard length of square tubing?

Standard production lengths are typically 6 m, 9 m, and 12 m for metric products and 20 ft, 24 ft, 40 ft, and 48 ft for imperial products. Custom cut lengths are widely available.


Q3. What is the largest standard square tube size?

Standard production sizes commonly reach 500 × 500 mm under metric standards and 22 × 22 inches under ASTM specifications. Larger custom sections may be available from selected manufacturers.


Q4. How is square tube weight determined?

Square tube weight depends primarily on the outside dimensions and wall thickness. Standard weight charts provide quick reference, while weight calculators are commonly used for custom dimensions.


Q5. What dimensional tolerances apply to square tubes?

Dimensional tolerances are specified by the applicable manufacturing standard, such as ASTM A500 or EN 10219, and typically cover outside dimensions, wall thickness, straightness, and squareness.


Read more:

Square Tube Wall Thickness

MS Square Tube

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