Seamless Pipe Process Equipment
Using the mandrel mill method and plug mill method, these mills produce high grade small and medium diameter pipes with excellent dimensional accuracy. Seamless pipes play an active role as the arterial system in a wide range of modern industries, in various piping applications, and oil well tubulars. ESS produces these products by a dynamic manufacturing process. |
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Product types:
Boiler tubes |
Mandrel mill |
Elongator |
Plug mill |
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Small diameter seamless pipe mill |
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Medium diameter seamless pipe mill |
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Capacity |
444,000 tons/year |
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Capacity |
468,000 tons/year |
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Equipment |
Mandrel mill process_______________________ 1 Heat treatment equipment_________3 Upsetter_______________________1 Thread cutting line_______________3 |
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Equipment |
Plug mill process__________1 Heat treatment equipment___2 Thread cutting line_________1 |
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Product dimensions |
Outside diameter 25.4-177.8 mm Wall thickness 2.3-40 mm Length 4.0-22.3 m |
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Product dimensions |
Outside diameter 177.8-426.0 mm Wall thickness 5.1-65 mm Length 5.5-13.5 m |
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Regenerative burner type rotary hearth heating furnace
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Piercer
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After rotary hearth heating furnace |
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Manufacturing Flowchart
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ERW Pipe Process Equipment
At the electric resistance welded (ERW) pipe mills, steel strip are formed into a pipe shape by roll forming, and then welded continuously by a high frequency electric resistance welder or high frequency or medium frequency induction heating welder to produce uniform, high strength steel pipes. The 26 mill manufactures ERW pipes with the worlds largest outside diameter, at 660.4mm(26 inches) and largest wall thickness, at 25.4mm (1 inch).
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Medium diameter ERW pipe mill (26"mill) |
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Capacity |
480,000 tons/year |
Manufacturing Flowchart |
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Equipment |
Pipemaking mill_________________1 Maximum pipemaking speed: 45 m/min Welding method: Automatic heat input controlled high frequency electric resistance welding(300KHz) Forming method: Cage roll forming Breakdown roll forming |
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Product dimensions (pipe) |
Outside diameter 318.5-660.4 mm Wall Thickness 4.0-25.4 mm Length 5-20 m |
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Product dimensions (square column) |
Outside diameter 250-550sq. mm Wall thickness 6-25 mm Length 6-18 m |
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Product types |
Small diameter ERW pipe mill(3"6"mill) |
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Capacity |
190,000 tons/year |
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Water line pipe Coated pipes Line pipe Pipe piles Boiler tubes Square columns OCTG Pipes for general structural use Pipes for machine structural use Stainless steel tubes for exhaust gas system use etc |
Equipment |
Pipemaking mill__________________2 Maximum pipemaking speed: 100 m/min Welding method: Automatic heat input controlled high frequency or medium frequency induction heating welding Forming method: CBR forming Breakdown roll forming |
Worlds largest outer diameter/heaviest wall full cage roll forming (26 inch) mill (Medium diameter ERW pipe mill) |
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SMD(Super Mini Dril) Auto exhaust manifold |
Product dimensions |
Outside diameter 31.8-165.2 mm Wall thickness 2.0-12.7 mm Length 4-18 m |
CBR forming mill (Small diameter ERW stainless pipe mill) Cage roll forming in CBR forming mill |
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