Black steel pipes are steel pipes whose surface has not been galvanized. Unlike galvanized steel pipes, their surface does not have any coating. Generally, black steel pipes are treated with rust prevention. The materials of seamless black steel pipes mainly include ordinary carbon steel, low-alloy structural steel and alloy steel. After processing, these materials are directly cold-drawn into seamless steel pipes without any solution heat treatment, which have high strength, reliability and good machinability. Mild steel pipe is widely used in this category, especially for projects requiring toughness and weldability. Seamless black steel pipes implement international standards such as GB/T8162-2018 and ASTM A106, and have an irreplaceable position in key fields such as petrochemicals and machinery manufacturing.
Manufacturing process of seamless black steel pipes
The manufacturing process of seamless black steel pipes is relatively complicated. First, the billet needs to be heated to an appropriate temperature, and then pierced through a piercing machine to form a tube billet. Next, the tube billet will be rolled by a tube rolling mill to form a seamless pipe. Finally, after heat treatment, straightening, cutting and other processes, high-quality seamless black steel pipes are finally produced.
Characteristics of seamless black steel pipes
1. High strength
Seamless black steel pipes have undergone special production processes and have high compressive strength and tensile strength, and can withstand greater pressure and load.
2. Corrosion resistance
The surface of seamless black steel pipes has been specially treated and has good corrosion resistance, suitable for various harsh environments.
3. Smooth and seamless
The inner and outer walls of seamless black steel pipes are smooth and seamless, which reduces the resistance of the fluid in the pipeline and improves the transportation efficiency.
Core material system analysis
1. Carbon steel series
20# steel (C content 0.17%-0.23%): basic general-purpose material, suitable for medium and low pressure fluid transportation.
45# steel (C content 0.42%-0.50%): high-strength structural steel, tensile strength ≥600MPa.
2. Low alloy structural steel
Q345B (16Mn): Add 1.2%-1.6% manganese, and the yield strength is increased by 40%.
ASTM A335 P11: Contains 1.0% chromium-0.5% molybdenum, and the temperature resistance can reach 550℃.
3. Special alloy steel
304L stainless steel (00Cr19Ni10): Ultra-low carbon design, intergranular corrosion resistance increased by 30%.
Duplex steel 2205 (S31803): Ferrite-austenite dual-phase structure, excellent chloride ion corrosion resistance.
Comparison of key performance indicators |
|||
Performance parameters |
Carbon steel |
Low alloy steel |
Alloy steel |
Tensile strength (MPa) |
410-530 |
550-700 |
750-900 |
Yield strength (MPa) |
245-310 |
345-460 |
520-690 |
Elongation (%) |
≥25 |
≥18 |
≥15 |
Impact energy (J, -20℃) |
≥34 |
≥45 |
≥60 |
Corrosion resistance grade |
C3 |
C4 |
C5-M |
Application areas of seamless black steel pipes
1. Oil and gas transportation
Seamless black steel pipes are widely used in long-distance oil and gas transportation pipelines, such as casing pipe systems, due to their high strength and corrosion resistance.
2. Mechanical engineering
In the field of mechanical engineering, seamless black steel pipes are often used to manufacture various mechanical parts and structural parts, such as bearings, cylinders, etc.
3. Chemical and pharmaceutical industries
Since seamless black steel pipes have good corrosion resistance, they are also widely used in the production processes of the chemical and pharmaceutical industries.
Summary
In short, seamless black steel pipes have become an indispensable and important material in modern industry due to their excellent material properties and wide application fields. By selecting appropriate materials and specifications, we can better meet production needs and improve product quality, and promote the sustainable development of the industry.
Read more: Differences between seamless black steel pipe and black iron pipe