The flanged pup joint is a type of steel butt-welded pipe fitting, usually a section inside a loose flange. The flanged pup joints are mainly used in situations where the medium temperature and pressure are not high, but the medium is highly corrosive. In this case, the part of the flange that contacts the medium (the flanged pup joint) is usually made of corrosion-resistant high-grade materials such as stainless steel, while the outside is clamped with a flange ring made of low-grade materials such as carbon steel to achieve sealing. The flanged pup joint is connected to the flange by bolts, which is easy to disassemble and maintain. Its structure is compact and can adapt to different pipe diameters and pressure requirements.
Dimensions
Nominal size DN: Ranging from 15 to 692, the specific dimensions include outer
diameter, pipe length, fillet radius, etc. These standards ensure the
manufacturing quality and performance of the flanged pup joint, which is
suitable for the connection needs of various industrial piping systems.
Standards
for flanged pup joints
Mainly
include GB/T12459, GB/T9124.1 and ASME B16.5:
GB/T12459:
This is a standard for steel butt-welded seamless pipe fittings, applicable to
the manufacture and inspection of flanged pup joints.
GB/T9124.1:
This is a standard for flanges, which specifies the dimensions and tolerances
of flanged pup joints.
ASME
B16.5: This is an American standard, applicable to the manufacture and
inspection of flanged pup joints.
Main
features
1.
Excellent sealing performance: The flanged pup joints form a smooth and flat
sealing surface through precise processing technology, which effectively
improves the sealing performance of the connection. Compared with traditional
welded flanges, flanges avoid defects that may occur during welding and significantly
reduce the risk of leakage.
2.
Strong corrosion resistance: The flanged pup joints are usually made of
high-grade materials such as stainless steel and have excellent corrosion
resistance. This enables the flanged pup joint to be used for a long time in a
highly corrosive medium environment, is not susceptible to corrosion damage,
and extends the overall service life of the pipeline system.
3.
Flexible installation and disassembly: The flanged pup joint is compactly
designed and can be connected to the flange by bolts, making the installation
and disassembly process simple and quick. This design makes it more convenient
to maintain or replace the pipeline, greatly improving the construction
efficiency.
4.
Adapt to a variety of working conditions: The flanged pup joint can be
customized according to different pipeline sizes and pressure levels, and is
suitable for a variety of working conditions such as high temperature, high
pressure, low temperature, and low pressure, maintaining stable performance and
meeting various engineering needs.
5.
Improve system reliability: The high strength and durability of the flanged pup
joint improve the reliability of the loose flange connection. Even in an
environment with large vibration or impact, the flanged pup joint can still
maintain a stable connection state to ensure the safe operation of the pipeline
system.
Application
and material requirements
The
flanged pup joint is usually used to connect pipeline systems, and its
materials include carbon steel, stainless steel, and alloy steel.
The
flanged pup joint is often used in conjunction with the flange, which is fixed
to the end of the steel pipe by welding, so that the flange can be movable and
easy to install and disassemble. In addition, in the connection of oil pipes,
the flanged pup joint is used as a short section of oil pipe, with a length
ranging from 0.25 meters to 1.5 meters, and is often used to assemble the
downhole pipe string.
Summary
In
summary, the flanged pup joint has become an ideal choice for pipeline
connection with its excellent sealing performance, corrosion resistance,
installation flexibility, adaptability to working conditions, economic and
environmental protection, and high reliability. It is widely used in the fields
of petroleum, chemical, gas, medicine, etc.