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Mild Steel Tube Sizes: Dimensions and Size Chart

Date:2025-02-21View:3616Tags:mild steel tube, carbon steel pipe, size, standard

This reference provides dimensions and theoretical weights for mild steel round tubes, square tubes, and rectangular tubes. The tables include metric and imperial dimensions, wall thicknesses, and theoretical weight values to help compare tube sizes and estimate material requirements.


1. Mild Steel Round Tube Sizes and Weight Chart


The table below lists round mild steel tube sizes by outside diameter (OD) and wall thickness (t), with metric and imperial equivalents and theoretical weight per meter and per foot.

Theoretical Weight Calculation Formula:

Weight (kg/m) = 0.0246615 × (D − t) × t

Where:

D = Outside diameter (mm)

t = Wall thickness (mm)

Steel density = 7.85 g/cm³


Outside Diameter (OD - Imperial) Wall Thickness (t - Metric) Wall Thickness (t - Imperial/Gauge) Nominal Weight (kg/m) Nominal Weight (lb/ft)
1/2" (0.500 in) 1.0 mm 20 Ga (0.035 in) 0.289 0.194
1/2" (0.500 in) 1.2 mm 18 Ga (0.049 in) 0.34 0.228
1/2" (0.500 in) 1.5 mm 16 Ga (0.065 in) 0.414 0.278
5/8" (0.625 in) 1.2 mm 18 Ga (0.049 in) 0.434 0.292
5/8" (0.625 in) 1.5 mm 16 Ga (0.065 in) 0.532 0.357
5/8" (0.625 in) 2.0 mm 14 Ga (0.083 in) 0.685 0.46
3/4" (0.750 in) 1.2 mm 18 Ga (0.049 in) 0.528 0.355
3/4" (0.750 in) 1.5 mm 16 Ga (0.065 in) 0.649 0.436
3/4" (0.750 in) 2.0 mm 14 Ga (0.083 in) 0.841 0.565
1.000 in 1.2 mm 18 Ga (0.049 in) 0.716 0.481
1.000 in 1.5 mm 16 Ga (0.065 in) 0.884 0.594
1.000 in 2.0 mm 14 Ga (0.083 in) 1.154 0.775
1.000 in 3.0 mm 11 Ga (0.120 in) 1.657 1.113
1-1/4" (1.250 in) 1.5 mm 16 Ga (0.065 in) 1.119 0.752
1-1/4" (1.250 in) 2.0 mm 14 Ga (0.083 in) 1.467 0.986
1-1/4" (1.250 in) 3.0 mm 11 Ga (0.120 in) 2.127 1.429
1-1/2" (1.500 in) 1.5 mm 16 Ga (0.065 in) 1.354 0.91
1-1/2" (1.500 in) 2.0 mm 14 Ga (0.083 in) 1.781 1.197
1-1/2" (1.500 in) 3.0 mm 11 Ga (0.120 in) 2.597 1.745
1-1/2" (1.500 in) 4.0 mm 8 Ga (0.165 in) 3.364 2.261
2.000 in 1.5 mm 16 Ga (0.065 in) 1.824 1.226
2.000 in 2.0 mm 14 Ga (0.083 in) 2.407 1.617
2.000 in 3.0 mm 11 Ga (0.120 in) 3.536 2.376
2.000 in 4.0 mm 8 Ga (0.165 in) 4.617 3.102
2.000 in 6.0 mm 1/4 in (0.250 in) 6.629 4.454
2-3/8" (2.375 in) 2.0 mm 14 Ga (0.083 in) 2.875 1.932
2-3/8" (2.375 in) 3.0 mm 11 Ga (0.120 in) 4.239 2.848
2-3/8" (2.375 in) 4.0 mm 8 Ga (0.165 in) 5.554 3.732
2-3/8" (2.375 in) 5.0 mm 3/16 in (0.188 in) 6.819 4.582
3.000 in 2.0 mm 14 Ga (0.083 in) 3.66 2.459
3.000 in 3.0 mm 11 Ga (0.120 in) 5.416 3.639
3.000 in 4.0 mm 8 Ga (0.165 in) 7.122 4.786
3.000 in 6.0 mm 1/4 in (0.250 in) 10.387 6.98
3-1/2" (3.500 in) 3.0 mm 11 Ga (0.120 in) 6.355 4.27
3-1/2" (3.500 in) 4.0 mm 8 Ga (0.165 in) 8.375 5.628
3-1/2" (3.500 in) 6.0 mm 1/4 in (0.250 in) 12.266 8.243
4.000 in 3.0 mm 11 Ga (0.120 in) 7.295 4.902
4.000 in 4.0 mm 8 Ga (0.165 in) 9.628 6.47
4.000 in 6.0 mm 1/4 in (0.250 in) 14.146 9.506
4.000 in 8.0 mm 5/16 in (0.312 in) 18.466 12.408
4-1/2" (4.500 in) 3.0 mm 11 Ga (0.120 in) 8.234 5.533
4-1/2" (4.500 in) 4.0 mm 8 Ga (0.165 in) 10.88 7.311
4-1/2" (4.500 in) 6.0 mm 1/4 in (0.250 in) 16.025 10.768
4-1/2" (4.500 in) 8.0 mm 5/16 in (0.312 in) 20.972 14.093
5-1/2" (5.500 in) 4.0 mm 8 Ga (0.165 in) 13.386 8.995
5-1/2" (5.500 in) 6.0 mm 1/4 in (0.250 in) 19.783 13.294
5-1/2" (5.500 in) 8.0 mm 5/16 in (0.312 in) 25.983 17.46
5-1/2" (5.500 in) 10.0 mm 3/8 in (0.375 in) 31.986 21.503
6-5/8" (6.625 in) 4.5 mm 7 Ga (0.180 in) 18.178 12.215
6-5/8" (6.625 in) 6.0 mm 1/4 in (0.250 in) 24.015 16.137
6-5/8" (6.625 in) 8.0 mm 5/16 in (0.312 in) 31.625 21.251
6-5/8" (6.625 in) 10.0 mm 3/8 in (0.375 in) 39.038 26.232
8-5/8" (8.625 in) 6.0 mm 1/4 in (0.250 in) 31.531 21.188
8-5/8" (8.625 in) 8.0 mm 5/16 in (0.312 in) 41.648 27.986
8-5/8" (8.625 in) 10.0 mm 3/8 in (0.375 in) 51.566 34.651
8-5/8" (8.625 in) 12.7 mm 1/2 in (0.500 in) 64.63 43.429
10-3/4" (10.750 in) 6.0 mm 1/4 in (0.250 in) 39.507 26.547
10-3/4" (10.750 in) 8.0 mm 5/16 in (0.312 in) 52.281 35.131
10-3/4" (10.750 in) 10.0 mm 3/8 in (0.375 in) 64.859 43.584
10-3/4" (10.750 in) 12.7 mm 1/2 in (0.500 in) 81.508 54.771
12-3/4" (12.750 in) 6.0 mm 1/4 in (0.250 in) 47.038 31.608
12-3/4" (12.750 in) 8.0 mm 5/16 in (0.312 in) 62.321 41.878
12-3/4" (12.750 in) 10.0 mm 3/8 in (0.375 in) 77.411 52.017
12-3/4" (12.750 in) 12.7 mm 1/2 in (0.500 in) 97.447 65.482

2. Mild Steel Square Tube Sizes and Weight Chart


The table below lists square mild steel structural tubing by section dimensions and wall thickness, with metric and imperial equivalents and theoretical weight per meter.

Theoretical Weight Calculation Formula: 

Weight (kg/m) = 0.0157 × (2A − 2.86t) × t

Where:

A = Outside side length (mm)

t = Wall thickness (mm)

The formula accounts for an assumed outer corner radius of R = 1.5t.


Section Dimensions (Metric A × A) Section Dimensions (Imperial A × A) Wall Thickness (t - Metric) Wall Thickness (t - Imperial/Gauge) Nominal Weight (kg/m) Nominal Weight (lb/ft)
15 x 15 mm 1/2" x 1/2" 1.2 mm 18 Ga (0.049 in) 0.499 0.335
15 x 15 mm 1/2" x 1/2" 1.5 mm 16 Ga (0.065 in) 0.605 0.407
20 x 20 mm 3/4" x 3/4" 1.2 mm 18 Ga (0.049 in) 0.687 0.462
20 x 20 mm 3/4" x 3/4" 1.5 mm 16 Ga (0.065 in) 0.841 0.565
20 x 20 mm 3/4" x 3/4" 2.0 mm 14 Ga (0.083 in) 1.077 0.724
25 x 25 mm 1" x 1" 1.5 mm 16 Ga (0.065 in) 1.076 0.723
25 x 25 mm 1" x 1" 2.0 mm 14 Ga (0.083 in) 1.391 0.935
25 x 25 mm 1" x 1" 3.0 mm 11 Ga (0.120 in) 1.951 1.311
30 x 30 mm 1-3/16" x 1-3/16" 1.5 mm 16 Ga (0.065 in) 1.312 0.882
30 x 30 mm 1-3/16" x 1-3/16" 2.0 mm 14 Ga (0.083 in) 1.705 1.146
30 x 30 mm 1-3/16" x 1-3/16" 3.0 mm 11 Ga (0.120 in) 2.422 1.628
40 x 40 mm 1-1/2" x 1-1/2" 1.5 mm 16 Ga (0.065 in) 1.783 1.198
40 x 40 mm 1-1/2" x 1-1/2" 2.0 mm 14 Ga (0.083 in) 2.333 1.568
40 x 40 mm 1-1/2" x 1-1/2" 3.0 mm 11 Ga (0.120 in) 3.364 2.261
40 x 40 mm 1-1/2" x 1-1/2" 4.0 mm 8 Ga (0.165 in) 4.306 2.894
50 x 50 mm 2" x 2" 2.0 mm 14 Ga (0.083 in) 2.961 1.99
50 x 50 mm 2" x 2" 3.0 mm 11 Ga (0.120 in) 4.306 2.894
50 x 50 mm 2" x 2" 4.0 mm 8 Ga (0.165 in) 5.562 3.738
50 x 50 mm 2" x 2" 5.0 mm 3/16 in (0.188 in) 6.72 4.516
60 x 60 mm 2-3/8" x 2-3/8" 2.0 mm 14 Ga (0.083 in) 3.589 2.412
60 x 60 mm 2-3/8" x 2-3/8" 3.0 mm 11 Ga (0.120 in) 5.248 3.527
60 x 60 mm 2-3/8" x 2-3/8" 4.0 mm 8 Ga (0.165 in) 6.818 4.582
60 x 60 mm 2-3/8" x 2-3/8" 5.0 mm 3/16 in (0.188 in) 8.289 5.57
80 x 80 mm 3" x 3" 3.0 mm 11 Ga (0.120 in) 7.132 4.792
80 x 80 mm 3" x 3" 4.0 mm 8 Ga (0.165 in) 9.33 6.27
80 x 80 mm 3" x 3" 5.0 mm 3/16 in (0.188 in) 11.429 7.68
80 x 80 mm 3" x 3" 6.0 mm 1/4 in (0.250 in) 13.445 9.035
100 x 100 mm 4" x 4" 3.0 mm 11 Ga (0.120 in) 9.015 6.058
100 x 100 mm 4" x 4" 4.0 mm 8 Ga (0.165 in) 11.842 7.958
100 x 100 mm 4" x 4" 5.0 mm 3/16 in (0.188 in) 14.569 9.79
100 x 100 mm 4" x 4" 6.0 mm 1/4 in (0.250 in) 17.213 11.567
100 x 100 mm 4" x 4" 8.0 mm 5/16 in (0.312 in) 22.181 14.905
120 x 120 mm 4-3/4" x 4-3/4" 4.0 mm 8 Ga (0.165 in) 14.354 9.646
120 x 120 mm 4-3/4" x 4-3/4" 5.0 mm 3/16 in (0.188 in) 17.709 11.9
120 x 120 mm 4-3/4" x 4-3/4" 6.0 mm 1/4 in (0.250 in) 20.981 14.099
120 x 120 mm 4-3/4" x 4-3/4" 8.0 mm 5/16 in (0.312 in) 27.205 18.281
150 x 150 mm 6" x 6" 5.0 mm 3/16 in (0.188 in) 22.419 15.065
150 x 150 mm 6" x 6" 6.0 mm 1/4 in (0.250 in) 26.633 17.896
150 x 150 mm 6" x 6" 8.0 mm 5/16 in (0.312 in) 34.741 23.345
150 x 150 mm 6" x 6" 10.0 mm 3/8 in (0.375 in) 42.453 28.527
200 x 200 mm 8" x 8" 6.0 mm 1/4 in (0.250 in) 36.053 24.227
200 x 200 mm 8" x 8" 8.0 mm 5/16 in (0.312 in) 47.301 31.785
200 x 200 mm 8" x 8" 10.0 mm 3/8 in (0.375 in) 58.153 39.077
200 x 200 mm 8" x 8" 12.0 mm 1/2 in (0.500 in) 68.621 46.111
250 x 250 mm 10" x 10" 6.0 mm 1/4 in (0.250 in) 45.473 30.557
250 x 250 mm 10" x 10" 8.0 mm 5/16 in (0.312 in) 59.861 40.225
250 x 250 mm 10" x 10" 10.0 mm 3/8 in (0.375 in) 73.853 49.627
250 x 250 mm 10" x 10" 12.5 mm 1/2 in (0.500 in) 90.724 60.964
300 x 300 mm 12" x 12" 8.0 mm 5/16 in (0.312 in) 72.421 48.665
300 x 300 mm 12" x 12" 10.0 mm 3/8 in (0.375 in) 89.553 60.177
300 x 300 mm 12" x 12" 12.5 mm 1/2 in (0.500 in) 110.35 74.152


3. Mild Steel Rectangular Tube Sizes and Weight Chart


The table below lists rectangular mild steel structural tubing by section dimensions and wall thickness, with metric and imperial equivalents and theoretical weight per meter and per foot.

Theoretical Weight Calculation Formula:

Weight (kg/m) = 0.0157 × (A + B − 2.86t) × t

Where:

A = Outside width of the section (mm)

B = Outside height of the section (mm)

t = Wall thickness (mm)


Section Dimensions (Metric A × B) Section Dimensions (Imperial A × B) Wall Thickness (t - Metric) Wall Thickness (t - Imperial/Gauge) Nominal Weight (kg/m) Nominal Weight (lb/ft)
30 x 20 mm 1-3/16" x 3/4" 1.5 mm 16 Ga (0.065 in) 1.076 0.723
30 x 20 mm 1-3/16" x 3/4" 2.0 mm 14 Ga (0.083 in) 1.391 0.935
40 x 20 mm 1-1/2" x 3/4" 1.5 mm 16 Ga (0.065 in) 1.312 0.882
40 x 20 mm 1-1/2" x 3/4" 2.0 mm 14 Ga (0.083 in) 1.705 1.146
40 x 20 mm 1-1/2" x 3/4" 3.0 mm 11 Ga (0.120 in) 2.422 1.628
50 x 25 mm 2" x 1" 1.5 mm 16 Ga (0.065 in) 1.665 1.119
50 x 25 mm 2" x 1" 2.0 mm 14 Ga (0.083 in) 2.176 1.462
50 x 25 mm 2" x 1" 3.0 mm 11 Ga (0.120 in) 3.129 2.103
50 x 30 mm 2" x 1-3/16" 2.0 mm 14 Ga (0.083 in) 2.333 1.568
50 x 30 mm 2" x 1-3/16" 3.0 mm 11 Ga (0.120 in) 3.364 2.261
60 x 40 mm 2-3/8" x 1-1/2" 2.0 mm 14 Ga (0.083 in) 2.961 1.99
60 x 40 mm 2-3/8" x 1-1/2" 3.0 mm 11 Ga (0.120 in) 4.306 2.894
60 x 40 mm 2-3/8" x 1-1/2" 4.0 mm 8 Ga (0.165 in) 5.562 3.738
80 x 40 mm 3" x 1-1/2" 2.0 mm 14 Ga (0.083 in) 3.589 2.412
80 x 40 mm 3" x 1-1/2" 3.0 mm 11 Ga (0.120 in) 5.248 3.527
80 x 40 mm 3" x 1-1/2" 4.0 mm 8 Ga (0.165 in) 6.818 4.582
80 x 40 mm 3" x 1-1/2" 5.0 mm 3/16 in (0.188 in) 8.289 5.57
100 x 50 mm 4" x 2" 3.0 mm 11 Ga (0.120 in) 6.661 4.476
100 x 50 mm 4" x 2" 4.0 mm 8 Ga (0.165 in) 8.702 5.847
100 x 50 mm 4" x 2" 5.0 mm 3/16 in (0.188 in) 10.644 7.153
100 x 50 mm 4" x 2" 6.0 mm 1/4 in (0.250 in) 12.501 8.399
120 x 60 mm 4-3/4" x 2-3/8" 3.0 mm 11 Ga (0.120 in) 8.074 5.425
120 x 60 mm 4-3/4" x 2-3/8" 4.0 mm 8 Ga (0.165 in) 10.586 7.113
120 x 60 mm 4-3/4" x 2-3/8" 5.0 mm 3/16 in (0.188 in) 13 8.736
120 x 60 mm 4-3/4" x 2-3/8" 6.0 mm 1/4 in (0.250 in) 15.327 10.3
150 x 100 mm 6" x 4" 4.0 mm 8 Ga (0.165 in) 14.982 10.067
150 x 100 mm 6" x 4" 5.0 mm 3/16 in (0.188 in) 18.494 12.427
150 x 100 mm 6" x 4" 6.0 mm 1/4 in (0.250 in) 21.923 14.731
150 x 100 mm 6" x 4" 8.0 mm 5/16 in (0.312 in) 28.461 19.125
200 x 100 mm 8" x 4" 4.0 mm 8 Ga (0.165 in) 18.122 12.177
200 x 100 mm 8" x 4" 5.0 mm 3/16 in (0.188 in) 22.419 15.065
200 x 100 mm 8" x 4" 6.0 mm 1/4 in (0.250 in) 26.633 17.896
200 x 100 mm 8" x 4" 8.0 mm 5/16 in (0.312 in) 34.741 23.345
200 x 100 mm 8" x 4" 10.0 mm 3/8 in (0.375 in) 42.453 28.527
250 x 150 mm 10" x 6" 5.0 mm 3/16 in (0.188 in) 30.269 20.34
250 x 150 mm 10" x 6" 6.0 mm 1/4 in (0.250 in) 36.053 24.227
250 x 150 mm 10" x 6" 8.0 mm 5/16 in (0.312 in) 47.301 31.785
250 x 150 mm 10" x 6" 10.0 mm 3/8 in (0.375 in) 58.153 39.077
300 x 200 mm 12" x 8" 6.0 mm 1/4 in (0.250 in) 45.473 30.557
300 x 200 mm 12" x 8" 8.0 mm 5/16 in (0.312 in) 59.861 40.225
300 x 200 mm 12" x 8" 10.0 mm 3/8 in (0.375 in) 73.853 49.627
300 x 200 mm 12" x 8" 12.5 mm 1/2 in (0.500 in) 90.724 60.964
400 x 200 mm 16" x 8" 8.0 mm 5/16 in (0.312 in) 72.421 48.665
400 x 200 mm 16" x 8" 10.0 mm 3/8 in (0.375 in) 89.553 60.177
400 x 200 mm 16" x 8" 12.5 mm 1/2 in (0.500 in) 110.35 74.152


4. How to Read Mild Steel Tube Dimensions


4.1 Round Tube Dimensions (OD × Wall Thickness)

Round tubing is specified by its actual Outside Diameter (OD) and Wall Thickness:

Outside Diameter (OD): The external diameter measured across the tube body.

Wall Thickness: Specified in millimeters, decimal inches, or gauge numbers. Gauge-to-thickness conversions depend on the gauge system used.

Nominal Pipe Size (NPS / DN): Used for nominal pipe sizing (e.g., ASME B36.10M), where NPS 2 does not equal an actual 2.000-inch OD (actual OD is 2.375 inches / 60.3 mm).


4.2 Square & Rectangular Tube Dimensions (Section Profile × Wall)

Square Profiles: Designated as Width × Width × Wall (e.g., 50 × 50 × 3.0 mm).

Rectangular Profiles: Designated as Width × Height × Wall (e.g., 100 × 50 × 4.0 mm).

Calculation Note: The theoretical weight formulas for square and rectangular profiles in this guide use an assumed outer corner radius of (R = 1.5t) for mathematical modeling.


4.3 Metric and Imperial Units

Length Conversion: 1 inch = 25.4 mm (exact).

Density Assumption: Theoretical weight calculations assume a nominal carbon steel density of 7.85 g/cm³ (7,850 kg/m³).

Mass Conversion: 1 kg/m = approximately 0.67197 lb/ft.


5. Mild Steel Tube Size Ranges


Mild steel tubes are available in three common structural profiles: circular, square, and rectangular hollow sections. The table below summarizes their typical size and wall thickness ranges.


Profile Type Size Range Wall Thickness Range
Circular Hollow Section (CHS) OD 21.3–1219 mm 2.0–40.0 mm
Square Hollow Section (SHS) 20 × 20–400 × 400 mm 2.0–20.0 mm
Rectangular Hollow Section (RHS) 40 × 20–500 × 300 mm 1.5–20.0 mm


For round tubes, dimensions are specified by outside diameter (OD) and wall thickness. Square and rectangular tubes are specified by their external width, height, and wall thickness. The size and weight charts above provide detailed dimensions and theoretical weights for each profile.


6. Frequently Asked Questions


Q1. What Are the Standard Mild Steel Tube Sizes in mm?

Common sizes vary by profile. Round tubes are measured by outside diameter and wall thickness, while square and rectangular tubes use width × height × wall thickness. See the size charts above for available dimensions.


Q2. Are Mild Steel Tube Sizes Standardized?

Yes. Dimensions vary according to the applicable product standard, tube profile, and wall thickness.


Q3. What Wall Thicknesses Are Available for Mild Steel Tubes?

The listed ranges are 2–40 mm for circular tubes, 2–20 mm for square tubes, and 1.5–20 mm for rectangular tubes.


Q4. How Is Mild Steel Tube Weight Calculated?

For round tubes, use: Weight (kg/m) = 0.02466 × (OD − t) × t, where OD and t are in millimeters.




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