Mild
steel pipe is a seamless
steel pipe made of carbon steel with a carbon content of less than 0.25%.
It is also called soft steel because of its low strength, low hardness and
softness. It is a kind of carbon
steel pipe.
Basic principle of pickling process of
mild steel pipe
Pickling of mild steel pipe is a chemical
reaction. Its basic principle is to use acid solution to chemically corrode the
steel pipe to remove the surface oxide scale and welding slag to achieve a
clean and bright effect. The pickling process can improve the quality and
finish of the steel pipe surface, and at the same time provide a good
foundation for subsequent production, processing and surface treatment.
Pickling process of mild steel pipe
The process flow of pickling of mild steel
pipe is mainly divided into pretreatment, cleaning, soaking, neutralization,
water rinsing, post-treatment and other steps. The specific process is as
follows:
1. Pretreatment
The surface of the steel pipe must be
pretreated, including the process of degreasing and dust removal to ensure that
there are no impurities and dirt on the surface of the steel pipe.
2. Cleaning
Put the mild steel pipe in the cleaning
tank and use alkaline solution to clean it to remove burrs and other debris on
the surface of the steel pipe.
3. Soaking
Put the steel pipe in the pickling tank for
soaking. Add acidic solution to the pickling tank, and the iron oxide scale on
the surface of the steel pipe will be corroded.
4. Neutralization
The acid needs to be neutralized during the
pickling process. Use alkaline solution to neutralize the remaining acid to
make it neutral.
5. Rinse with clean water
After pickling, rinse the steel pipe in a
clean water tank to remove the acidic solution and neutralizer.
6. Post-treatment
After pickling, the surface of the steel
pipe will become dry and dull, and post-treatment such as oiling, painting,
electroplating and other surface treatments are required to achieve the
required quality standards.
Precautions for pickling of mild steel
pipes
1. The pickling process should be carried
out in a well-ventilated environment to ensure the health and safety of the
operators.
2. During the pickling process, the
concentration and neutralization degree of the acid solution should be checked
regularly to ensure the pickling effect and work safety.
3. The pickling tank should be cleaned and
replaced regularly to avoid the influence of dirt and debris in the tank on the
pickling effect.
4. After pickling, the surface of the steel
pipe should be post-treated in time to avoid oxidation and corrosion on the
surface of the steel pipe.
5. The waste liquid and waste gas generated
during the pickling process should be treated in accordance with national
environmental protection regulations to protect the environment and ecology.
Conclusion
This article introduces the basic
principles, process flow and precautions of the pickling process of mild steel
pipes in detail. I hope it can help engineers and technicians engaged in steel
pipe production and research and development to learn and refer to ensure the
safety of the pickling process and production quality.