Production process of casing
The material of the casing pipe is an important factor in determining its quality and service life. Generally, steel pipes with high strength and high corrosion resistance are used as raw materials. When selecting, the chemical composition, mechanical properties and corrosion resistance of the steel pipe need to be tested to ensure that it meets the corresponding standard requirements.
Pipe making
Pipe making is the first step in casing production. First, the raw materials are cut and bent into steel pipes of a certain size and shape. The pipe wall is heat treated to make it have the necessary strength and hardness. After adjusting the geometric size, surface finish and other processes, the casing is finally made.
1. Cut the tube
Pipe cutting is the first process in casing production. It mainly cuts the raw materials into forming lengths, which are generally customized according to the length required by the customer.
2.Punch holes
Drilling is a secondary process of casing processing. Its function is to drill out the holes on the casing according to the drawing requirements to facilitate subsequent processing. Through rough machining and trimming of the inner and outer diameters, the inner and outer dimensions of the casing products meet the requirements of the standards, while ensuring the roundness and topography of the products.
3. Install copper sleeve
Installing copper sleeves is one of the key processes in casing production. The main function of the copper sleeve is to prevent the casing from deforming and improve its strength and durability. The size of the octg casing needs to be accurately measured during installation to ensure the verticality and accuracy of the inner and outer diameter of the copper sleeve.
4. Bonding
Bonding is one of the core processes in casing production. Through the bonding process, the casing and copper sleeve are firmly bonded together to ensure the structural stability and wear resistance of the product.
5. Stress test
On the premise of ensuring product quality, the pressure test inside the casing can detect pressure resistance and the sealing of the casing pipe to ensure that the product will not leak or deform during use.
6.Silk screen
Silk-screen printing of products is a means of product customization and aesthetic improvement. Silk-screen printing during the casing production process is to print company name, brand, specifications and other information on the surface of the casing.
7.Surface treatment
Surface treatment is one of the key processes in casing production. The product surface treatment process can make the surface of the product flat, smooth, and anti-oxidation, and improve the decorative and anti-corrosion properties of the product.
(1) Shot blasting and rust removal
There are still harmful substances such as rust and oxide scale on the surface of casing products, which need to be cleaned by shot blasting to continue the next step of processing.
(2) Internal and external anti-corrosion
After the processing is completed, a layer of anti-corrosion coating is applied to the inner and outer surfaces of the casing product. Commonly used coating materials include epoxy resin, phenolic resin, etc. These materials have properties such as acid and alkali resistance and corrosion resistance, which can effectively prevent the casing from being damaged by corrosion.
8.Packaging
Once the production of the casing is complete, it needs to be packaged. Packaging is a necessary part of casing production. It can protect the product, facilitate transportation and storage, and increase the sales value of the product.
The above is a detailed introduction to the production process and manufacturing technology of casing. Through the above-mentioned processing and processing links, the quality and performance of casing products can be guaranteed to meet the requirements of various industries for the use of casing.