Carbon steel pipe is an important material widely used in various industrial fields. To meet the requirements of different scenarios, carbon steel pipe wall thickness grades vary.
The wall thickness grade generally refers to the ratio of the pipe's outer diameter to its wall thickness, expressed numerically. Common wall thickness grades include SCH10, SCH20, SCH30, SCH40, SCH60, SCH80, SCH100, SCH120, SCH140, SCH160, STD, XS, and XXS, among others. SCH stands for standard wall thickness, STD for standard wall thickness grade, XS for heavy wall thickness grade, and XXS for extra heavy wall thickness grade.
There are three main internationally accepted steel pipe wall thickness grading systems:
The US ANSI standard uses the SCH value to represent wall thickness. The calculation formula is (design pressure/material allowable stress) × 1000, rounded to the nearest whole number. A typical application involves SCH40 carbon steel seamless pipe with a pressure of 3.68 MPa at 350°C. This calculation requires consideration of factors such as corrosion allowance in conjunction with the Barlow formula.
The MSS standard categorizes wall thicknesses into STD (standard pipe), XS (extended thickness pipe), and XXS (extra-thick pipe). For example, SCH80 pipes below DN200 correspond to XS pipes, which are specifically designed for high-pressure systems.
Standards such as China's GB/T 3091 use the "outer diameter × wall thickness" notation (e.g., φ60.5 × 3.8 mm) to intuitively display geometric parameters. This is primarily used for low-pressure fluid pipelines.
DN |
OD |
Nominal Wall Thickness |
||||||||
A Series |
B Series |
SCH20 |
SCH30 |
SCH40 |
SCH60 |
SCH80 |
SCH100 |
SCH120 |
SCH140 |
|
15 20 25 |
21.3 26.9 33.7 |
18 25 32 |
- - - |
- - - |
2.9 2.9 3.2 |
- - - |
3.6 4.0 4.5 |
- - - |
- - - |
- - - |
32 40 50 |
42.4 18.3 60.3 |
38 45 57 |
- - 3.2 |
- - - |
3.6 3.6 4.0 |
- - - |
5.0 5.0 5.6 |
- - - |
- - - |
- - - |
65 80 90 |
76.1 88.9 101.6 |
76 89 - |
4.5 4.5 4.5 |
- - - |
5.0 5.6 5.6 |
- - - |
7.1 8.0 8.0 |
- - - |
- - - |
- - - |
100 125 150 |
114.3 139.7 168.3 |
108 133 159 |
5.0 5.0 5.6 |
- - - |
5.9 6.3 7.1 |
- - - |
8.8 10.0 11.0 |
- - - |
11.0 12.5 14.2 |
- - - |
200 250 300 |
219.1 273.0 323.9 |
219 273 325 |
6.3 6.3 6.3 |
7.1 8.0 8.8 |
8.0 8.8 10.0 |
10.0 12.5 14.2 |
12.5 16.0 17.5 |
16.0 17.5 22.2 |
17.5 22.2 25.0 |
20.0 25.0 28.0 |
350 400 450 500 550 600 |
355.6 406.4 457.0 508.0 599 610 |
377 426 478 529 - 630 |
8.0 8.0 8.0 10.0 - - |
10.0 10.1 11.0 12.5 - - |
11.0 12.5 14.2 16.0 - 17.5 |
16.0 17.5 20.0 20.0 - - |
20.0 22.2 25.0 28.0 30.0 32.0 |
25.8 28.5 30.0 32.0 - - |
28.0 30.0 36.0 40.0 - - |
32.0 36.0 40.0 45.0 - - |
These two wall thickness grades of CS pipe generally have a wall thickness range of ≤3mm and are suitable for general industrial applications, such as transporting water, gas, and low-pressure steam.
These wall thickness grades of carbon steel pipe generally have a wall thickness range of ≤12.7mm and are suitable for medium-pressure applications, such as transporting steam, gas, oil, and natural gas.
These three wall thickness grades of CS pipe generally have a wall thickness range of ≤ 21.44 mm and are suitable for high-pressure applications, such as transporting high-pressure oil and natural gas.
STD is a standard wall thickness grade, one of the most common CS pipe wall thickness grades; XS and XXS are heavy and extra heavy wall thickness grades, suitable for high-pressure and high-temperature applications.
The pipe body is sprayed with a code or labeled (e.g., "ASTM A106 Sch. 40").
Some steel pipe ends are color-coded (e.g., Sch. 40 carbon steel pipe has no special color, but stainless steel pipe may be marked green).
Use a caliper to measure the outside diameter and wall thickness and compare them to the standard size table (e.g., the wall thickness for NPS 1" Schedule 40 should be 3.38mm).
SCH40 carbon steel pipe is a commonly used pipe wall thickness standard with a relatively standard wall thickness.
SCH40s carbon steel pipe adds an additional layer of wall thickness to the standard SCH40.
For NPS ≤ 10", they are the same; for NPS ≥ 12", "STD" has a slightly thinner wall thickness than SCH40.
Schedule 40 pipe has a thinner wall than Schedule 80 pipe. Therefore, Schedule 80 pipe can withstand higher pressures than Schedule 40 pipe.
A mathematical formula can help you determine whether Schedule 40 is appropriate for your project.
SCH = (1,000) * (P/S)
In this equation, P equals the pipe's internal operating pressure, and S represents the pressure the material can withstand.
In summary, the wall thickness grade of carbon steel pipe is closely related to the pipe's application and pressure rating. When selecting CS pipe, choosing the appropriate wall thickness grade not only ensures proper performance, but also reduces costs and improves safety.