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API 5L, Seamless steel pipe api 5l x42

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API 5L, Seamless steel pipe api 5l x42
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API 5L

Date:2021-03-27View:3200Tags:API 5L, Seamless steel pipe api 5l x42

Seamless steel pipe

The API 5L standard is a pipeline steel pipe standard developed by the American Petroleum Institute (API), which is mainly used to regulate the production, delivery and transportation of steel pipes. The API 5L standard is a widely used pipeline steel pipe standard in the global oil and gas industry, covering seamless steel pipes and welded steel pipes, including plain end pipes, threaded end pipes and flared end pipes, as well as straight-through pipeline pipes (TFL) pipes and pipes with prefabricated ends for special joints. It specifies the technical requirements, inspection methods and delivery conditions of pipeline steel pipes to ensure the quality and safety performance of the products. The following is a detailed explanation of the API 5L standard:


API 5L Size Chart

API SPECIFICATION 5L

Permissible Specified Outside Diameter and Specified Wall Thickness

Specified Outside Diameter
D
mm (in.)

Specified Wall Thickness
t
mm (in.)

Special Light Sizes a

Regular Sizes

≥ 10.3 (0.405) to < 13.7 (0.540)

≥ 1.7 (0.068) to ≤ 2.4 (0.094)

≥ 13.7 (0.540) to < 17.1 (0.675)

≥ 2.2 (0.088) to ≤ 3.0 (0.118)

≥ 17.1 (0.675) to < 21.3 (0.840)

≥ 2.3 (0.091) to ≤ 3.2 (0.125)

≥ 21.3 (0.840) to < 26.7 (1.050)

≥ 2.1 (0.083) to ≤ 7.5 (0.294)

≥ 26.7 (1.050) to < 33.4 (1.315)

≥ 2.1 (0.083) to ≤ 7.8 (0.308)

≥ 33.4 (1.315) to < 48.3 (1.900)

≥ 2.1 (0.083) to ≤ 10.0 (0.394)

≥ 48.3 (1.900) to < 60.3 (2.375)

≥ 2.1 (0.083) to ≤ 12.5 (0.492)

≥ 60.3 (2.375) to < 73.0 (2.875)

≥ 2.1 (0.083) to ≤ 3.6 (0.141)

> 3.6 (0.141) to ≤ 14.2 (0.559)

≥ 73.0 (2.875) to < 88.9 (3.500)

≥ 2.1 (0.083) to ≤ 3.6 (0.141)

> 3.6 (0.141) to ≤ 20.0 (0.787)

≥ 88.9 (3.500) to < 101.6 (4.000)

≥ 2.1 (0.083) to ≤ 4.0 (0.156)

> 4.0 (0.156) to ≤ 22.0 (0.866)

≥ 101.6 (4.000) to < 168.3 (6.625)

≥ 2.1 (0.083) to ≤ 4.0 (0.156)

> 4.0 (0.156) to ≤ 25.0 (0.984)

≥ 168.3 (6.625) to < 219.1 (8.625)

≥ 2.1 (0.083) to ≤ 4.0 (0.156)

> 4.0 (0.156) to ≤ 40.0 (1.575)

≥ 219.1 (8.625) to < 273.1 (10.750)

≥ 3.2 (0.125) to ≤ 4.0 (0.156)

> 4.0 (0.156) to ≤ 40.0 (1.575)

≥ 273.1 (10.750) to < 323.9 (12.750)

≥ 3.6 (0.141) to ≤ 5.2 (0.203)

> 5.2 (0.203) to ≤ 45.0 (1.771)

≥ 323.9 (12.750) to < 355.6 (14.000)

≥ 4.0 (0.156) to ≤ 5.6 (0.219)

> 5.6 (0.219) to ≤ 45.0 (1.771)

≥ 355.6 (14.000) to < 457 (18.000)

≥ 4.5 (0.177) to ≤ 7.1 (0.281)

> 7.1 (0.281) to ≤ 45.0 (1.771)

≥ 457 (18.000) to < 559 (22.000)

≥ 4.8 (0.188) to ≤ 7.1 (0.281)

> 7.1 (0.281) to ≤ 45.0 (1.771)

≥ 559 (22.000) to < 711 (28.000)

≥ 5.6 (0.219) to ≤ 7.1 (0.281)

> 7.1 (0.281) to ≤ 45.0 (1.771)

≥ 711 (28.000) to < 864 (34.000)

≥ 5.6 (0.219) to ≤ 7.1 (0.281)

> 7.1 (0.281) to ≤ 52.0 (2.050)

≥ 864 (34.000) to < 965 (38.000)

≥ 5.6 (0.219) to ≤ 52.0 (2.050)

≥ 965 (38.000) to < 1422 (56.000)

≥ 6.4 (0.250) to ≤ 52.0 (2.050)

≥ 1422 (56.000) to < 1829 (72.000)

≥ 9.5 (0.375) to ≤ 52.0 (2.050)

≥ 1829 (72.000) to < 2134 (84.000)

≥ 10.3 (0.406) to ≤ 52.0 (2.050)

NOTE     Standardized values for specified outside diameter and specified wall thickness of pipe are given in ISO 4200 [7] and ASME B36.10M[8]

  • a    Pipe having the combination of specified outside diameter and specified wall thickness is defined as special light size pipe; other combinations given in this table are defined as regular size pipe.


API 5L Technical Requirements

1. Dimensions and deviations

The API 5L standard specifies the allowable dimensional deviations of pipeline steel pipes to ensure the interchangeability and consistency of steel pipes.


2. Mechanical properties

The standard requires steel pipes to have specific mechanical properties such as tensile strength, yield strength, elongation, etc. to meet the needs of different application scenarios.

Standard

Model

Tensile Strength (MPa)

Yield Strength (MPa)

Yield Ratio

Elongation (%)

0 Impact Energy AkvJ

Heat Treatment Method

API SPEC 5L


X42

≥415

290440

≤0.80

21

≥40

Normalizing

X52

≥460

360510

≤0.85

20

≥40

Normalizing

X60

≥520

415565

≤0.85

18

≥40

Normalizing

X65

≥535

450570

≤0.90

18

≥40

Quenching + Tempering

X70

≥570

485605

≤0.90

18

≥40

Quenching + Tempering


3. Chemical composition

There are clear requirements for the chemical composition of steel pipes to ensure the corrosion resistance and mechanical properties of steel pipes.


Chemical Composition for PSL 1 pipe with t ≤ 0.984”

Steel Grade

Mass fraction, % based on heat and product analyses a,g


C

Mn

P

S

V

Nb

Ti


max b

max b

max

max

max

max

max


Seamless Pipe


A

0.22

0.90

0.03

0.03


B

0.28

1.20

0.03

0.03

c,d

c,d

d


X42

0.28

1.30

0.03

0.03

d

d

d


X46

0.28

1.40

0.03

0.03

d

d

d


X52

0.28

1.40

0.03

0.03

d

d

d


X56

0.28

1.40

0.03

0.03

d

d

d


X60

0.28 e

1.40 e

0.03

0.03

f

f

f


X65

0.28 e

1.40 e

0.03

0.03

f

f

f


X70

0.28 e

1.40 e

0.03

0.03

f

f

f


Welded Pipe


A

0.22

0.90

0.03

0.03


B

0.26

1.20

0.03

0.03

c,d

c,d

d


X42

0.26

1.30

0.03

0.03

d

d

d


X46

0.26

1.40

0.03

0.03

d

d

d


X52

0.26

1.40

0.03

0.03

d

d

d


X56

0.26

1.40

0.03

0.03

d

d

d


X60

0.26 e

1.40 e

0.03

0.03

f

f

f


X65

0.26 e

1.45 e

0.03

0.03

f

f

f


X70

0.26e

1.65 e

0.03

0.03

f

f

f


a. Cu ≤ = 0.50% Ni; ≤ 0.50%; Cr ≤ 0.50%; and Mo ≤ 0.15%,
b. For each reduction of 0.01% below the specified maximum concentration for carbon, an increase of 0.05% above the specified maximum concentration for Mn is permissible, up to a maximum of 1.65% for grades ≥ L245 or B, but ≤ L360 or X52; up to a maximum of 1.75% for grades > L360 or X52, but < L485 or X70; and up to a maximum of 2.00% for grade L485 or X70.,
c. Unless otherwise agreed NB + V ≤ 0.06%,
d. Nb + V + TI ≤ 0.15%,
e. Unless otherwise agreed.,
f. Unless otherwise agreed, NB + V = Ti ≤ 0.15%,
g. No deliberate addition of B is permitted and the residual B ≤ 0.001%


Chemical Composition for PSL 2 pipe with t ≤ 0.984”

Steel Grade

Mass fraction, % based on heat and product analyses

Carbon Equiv a


C

Si

Mn

P

S

V

Nb

Ti

Other

CE IIW

CE Pcm


max b

max

max b

max

max

max

max

max

max

max


Seamless and Welded Pipe


BR

0.24

0.40

1.20

0.025

0.015

c

c

0.04

e,l

0.43

0.25


X42R

0.24

0.40

1.20

0.025

0.015

0.06

0.05

0.04

e,l

0.43

0.25


BN

0.24

0.40

1.20

0.025

0.015

c

c

0.04

e,l

0.43

0.25


X42N

0.24

0.40

1.20

0.025

0.015

0.06

0.05

0.04

e,l

0.43

0.25


X46N

0.24

0.40

1.40

0.025

0.015

0.07

0.05

0.04

d,e,l

0.43

0.25


X52N

0.24

0.45

1.40

0.025

0.015

0.10

0.05

0.04

d,e,l

0.43

0.25


X56N

0.24

0.45

1.40

0.025

0.015

0.10f

0.05

0.04

d,e,l

0.43

0.25


X60N

0.24f

0.45f

1.40f

0.025

0.015

0.10f

0.05f

0.04f

g,h,l

As agreed


BQ

0.18

0.45

1.40

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X42Q

0.18

0.45

1.40

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X46Q

0.18

0.45

1.40

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X52Q

0.18

0.45

1.50

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X56Q

0.18

0.45f

1.50

0.025

0.015

0.07

0.05

0.04

e,l

0.43

0.25


X60Q

0.18f

0.45f

1.70f

0.025

0.015

g

g

g

h,l

0.43

0.25


X65Q

0.18f

0.45f

1.70f

0.025

0.015

g

g

g

h,l

0.43

0.25


X70Q

0.18f

0.45f

1.80f

0.025

0.015

g

g

g

h,l

0.43

0.25


X80Q

0.18f

0.45f

1.90f

0.025

0.015

g

g

g

i,j

As agreed


X90Q

0.16f

0.45f

1.90

0.020

0.010

g

g

g

j,k

As agreed


X100Q

0.16f

0.45f

1.90

0.020

0.010

g

g

g

j,k

As agreed


Welded Pipe


BM

0.22

0.45

1.20

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X42M

0.22

0.45

1.30

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X46M

0.22

0.45

1.30

0.025

0.015

0.05

0.05

0.04

e,l

0.43

0.25


X52M

0.22

0.45

1.40

0.025

0.015

d

d

d

e,l

0.43

0.25


X56M

0.22

0.45f

1.40

0.025

0.015

d

d

d

e,l

0.43

0.25


X60M

0.12f

0.45f

1.60f

0.025

0.015

g

g

g

h,l

0.43

0.25


X65M

0.12f

0.45f

1.60f

0.025

0.015

g

g

g

h,l

0.43

0.25


X70M

0.12f

0.45f

1.70f

0.025

0.015

g

g

g

h,l

0.43

0.25


X80M

0.12f

0.45f

1.85f

0.025

0.015

g

g

g

i,j

.043f

0.25


X90M

0.1

0.55f

2.10f

0.02

0.01

g

g

g

i,j

0.25


X100M

0.1

0.55f

2.10f

0.02

0.01

g

g

g

i,j

0.25


a. SMLS t>0.787”, CE limits shall be as agreed. The CEIIW limits applied fi C > 0.12% and the CEPcm limits apply if C ≤ 0.12%,
b. For each reduction of 0.01% below the specified maximum for C, an increase of 0.05% above the specified maximum for Mn is permissible, up to a maximum of 1.65% for grades ≥ L245 or B, but ≤ L360 or X52; up to a maximum of 1.75% for grades > L360 or X52, but < L485 or X70; up to a maximum of 2.00% for grades ≥ L485 or X70, but ≤ L555 or X80; and up to a maximum of 2.20% for grades > L555 or X80.,
c. Unless otherwise agreed Nb = V ≤ 0.06%,
d. Nb = V = Ti ≤ 0.15%,
e. Unless otherwise agreed, Cu ≤ 0.50%; Ni ≤ 0.30% Cr ≤ 0.30% and Mo ≤ 0.15%,
f. Unless otherwise agreed,
g. Unless otherwise agreed, Nb + V + Ti ≤ 0.15%,
h. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 0.50% Cr ≤ 0.50% and MO ≤ 0.50%,
i. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.50% and MO ≤ 0.50%,
j. B ≤ 0.004%,
k. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.55% and MO ≤ 0.80%,
l. For all PSL 2 pipe grades except those grades with footnotes j noted, the following applies. Unless otherwise agreed no intentional addition of B is permitted and residual B ≤ 0.001%.


4. Nondestructive testing

API 5L standard requires nondestructive testing of steel pipes, such as ultrasonic testing, radiographic testing, etc., to detect defects and cracks inside the steel pipes.


API 5L Standard Grade

According to API 5L standard, steel pipes can be divided into two grades: API5L PSL1 and API SL PSL2. Among them, PSI (Product Specification Levels) refers to product specification levels


1. API 5L PSL1

API 5L PSL1 requires that the chemical composition, mechanical properties and dimensions of steel pipes meet relevant requirements. This grade of steel pipe is suitable for conventional transportation applications such as natural gas, oil and water.


2. API 5L PSL2

Compared with PSL1, API 5L PSL2 has stricter requirements for steel pipes. It has higher requirements on chemical composition, mechanical properties and size restrictions. In addition, PSL2 also provides additional technical requirements such as impact testing, non-destructive testing and weld qualification rate.


API 5L Pipe Covered Grades

API 5L Grade B Pipe
API 5L X56 Pipe
API 5L X42 Pipe
API 5L X60 Pipe
API 5L X46 Pipe
API 5L X65 Pipe
API 5L X52 Pipe 
API 5L X70 Pipe


API 5L X42 Seamless Steel Pipe

1. API 5L X42 PSL1 and PSL2 standard

API 5L X42 PSL1 and API 5L X42 PSL2 are two different product specification levels, designed for specific operational needs:

API 5L X42 PSL1

This is the standard quality grade, typically used for general pipeline transportation. Its testing requirements are less stringent, and mechanical property limitations are lower. PSL1 is generally used in applications with less stringent performance requirements and pipeline performance requirements. It is suitable for low-pressure applications and shorter pipeline routes.

API 5L X42 PSL2

This grade of steel pipe offers superior mechanical properties, more stringent testing, and more refined chemical composition control. It is suitable for critical applications with extremely high requirements for toughness, durability, and quality control. PSL2 steel pipe must undergo Charpy impact testing, non-destructive testing, and more stringent chemical composition analysis. These steel pipes are ideal for extreme weather conditions, high-pressure environments, and long-distance fluid transportation.

2. API 5L X42 equivalent materials

API 5L X42 steel is equivalent to the following international material standards:
ASTM A106 Class B: Seamless carbon steel tubing designed for high-temperature applications.
ASTM A53 Class B: Welded and seamless carbon steel tubing for general structural and pressure applications.
EN 10208-2 L290NB: European standard for steel tubing for piping systems.
ISO 3183 L290: International standard, equivalent to API 5L X42.
DIN 17172 StE 290.7: German standard for steel tubing for pressure applications.


3. Key advantages of API 5L X42 steel pipe

High strength and durability: Ensures long-term stable operation in harsh environments.
Excellent corrosion and abrasion resistance: Protects against chemical and mechanical abrasion.
PSL1 and PSL2 versions available to meet different project requirements: Meets various operational needs.
Cost-effective piping solutions: Providing affordable options for large piping projects.
API 5L X42 tensile and yield strength ensures reliability: Ensuring structural integrity and operational safety.
Multiple manufacturing methods: Available in various variations including seamless, ERW, LSAW, and SSAW to meet diverse application needs.
Customizable coatings: Offers a variety of protective coatings to extend service life.
Compliant with global standards: Meets API, ASTM, and EN regulations.


4. API 5L X42 pipe specification

The pipes ranges in PSL1, PSL2, sour services, for onshore and offshore.

API 5L X42 PSL1, in common delivery condition of As Rolled.
API 5L X42N/M/Q, for PSL2 pipe with delivery condition of N, M, and Q.
API 5L X42NS/MS/QS, used for sour services pipelines.

Suffix Letter Means
R: As rolled
N: Normalizing rolled, Normalized formed, Normalized
Q: Tempered and quenched
M: Thermomechanical rolled or thermomechanical formed
S: Sour Service


Inspection and Delivery

1. Inspection methods

The API 5L standard specifies a variety of inspection methods, including appearance inspection, dimensional measurement, mechanical properties testing, chemical composition analysis, etc., to ensure that the quality of steel pipes meets the standard requirements.


2. Delivery conditions

According to the API 5L standard, the delivery conditions of steel pipes include requirements such as heat treatment status, surface quality, packaging and marking.

PSL

Delivery Condition

Pipe grade

PSL1

As-rolled, normalized, normalizing formed

A

As-rolled, normalizing rolled, thermomechanical rolled, thermo-mechanical formed, normalizing formed, normalized, normalized and tempered or if agreed Q&T SMLS only

B

As-rolled, normalizing rolled, thermomechanical rolled, thermo-mechanical formed, normalizing formed, normalized, normalized and tempered

X42, X46, X52, X56, X60, X65, X70

PSL 2

As-rolled

BR, X42R

Normalizing rolled, normalizing formed, normalized or normalized and tempered

BN, X42N, X46N, X52N, X56N, X60N

Quenched and tempered

BQ, X42Q, X46Q, X56Q, X60Q, X65Q, X70Q, X80Q, X90Q, X100Q

Thermomechanical rolled or thermomechanical formed

BM, X42M, X46M, X56M, X60M, X65M, X70M, X80M

Thermomechanical rolled

X90M, X100M, X120M

The suffice (R, N, Q or M) for PSL2 grades, belongs to the steel grade


Scope of Application

1. Main use

API 5L standard pipeline steel pipes are mainly used to transport fluid media such as crude oil, refined oil, natural gas, as well as other fluids such as water, sewage, and steam.


2. Application areas

This standard is applicable to many fields such as petroleum, petrochemicals, natural gas, natural gas chemicals, electricity, water conservancy, etc., especially in long-distance pipeline transportation systems. It plays an important role.


Summary

In summary, the API 5L standard is an indispensable pipeline steel pipe standard in the global oil and gas industry. It stipulates the dimensions, grades, technical requirements, inspection methods and delivery conditions of pipeline steel pipes to ensure the quality and safety performance of the pipe.